motor casting

Die castings

Metal casting is an important technique in many industries. The most common metal casting process today is sand casting, but other methods like die casting, or investment casting are also popular and widely used.

The casting process has been used for thousands of years. There are many different types and all result in a great finished product.

Advantages Of Casting

Casting is a process that allows you to make complex shapes without the cost of other methods. It is also environmentally friendly.

Sand Iron Castings

Sand casting is the process of making molds by using sand. This process uses molten metal and has to be cooled so that it can cool down before the mold is broken apart.

One of the biggest differences between Sand Casting and Die Casting is that anything can be used to make sand molds. This means the initial set-up time is lower and the lead time on new products is shorter. Another advantage of sand casting is that parts can be very large.

A cast is made by shaping sand around a metal mold. The part cools and the sand falls away. Sometimes, if needed, a separate piece of the mold is created to make the part more complicated (with an inner hole).

Investment Casting

Investment casting is a manufacturing process that replicates designs in wax. The wax material is dissolved from the ceramic replica before pouring molten metal into the mold. Thin, intricate patterns can be possible with investment casting.

Die Casting

Die casting is a type of process that is referred to as a “permanent mold” process because the mold is reused while molding from part to part. As the name suggests, this process uses a hard die into which liquid metal is injected under pressure to form the part being made. Once the metal is injected into the die, it is cooled to harden, and then ejects the part from the die. While the initial cost of manufacturing these dies is high, they are very cost-effective in long term, because it’s reusable and very fast.

Die Casting is a high-end production process that allows for very precise and accurate pieces to be created at a low cost. A die is used as the mold and molten metal is injected under pressure into the cavity, then cooled and hardened to create a perfect casting with high velocity.

Die casting emitech cnc

What is casting and where is it used?

What is casting and where is it used?

Casting is a manufacturing process that was used in the Copper Age to produce castings from liquid metal. This type of manufacturing is still popular today because it is highly reproducible and efficient. Castings can be found everywhere from manhole covers to aircraft engines.

EMITECH CNC is the best company for all your industrial casting needs.
  • Our company uses cutting-edge technology to create your entire project. We consult, design, cast and machine everything and package it together with the supplies you need.
  • We make our products in Europe and China. Our requirements are based on European and international standards.
  • We supply castings from the start to the final finish. We are accountable for every detail, so you don’t have to worry about it.
  • Whether it’s cutting-edge automation technology, or the latest component for your machine: EMITECH CNC has what you need.

The casting process comparison

Die Casting and Sand Casting

Sand casted parts are made in a different process and have thicker walls. They require more machining, less precision, and higher tooling costs but they’re quicker to produce and can be made with lower part cost and smaller minimum quantity requirements.

Die Casting and Forging

Forgings are denser and stronger than die-cast parts. They can be produced in calcium, iron, and other metals, and larger sizes than diecasting. Die cast parts have more intricate shapes and forges can’t produce them.

Die Casting versus Stampings

Die castings are more complicated and can be made in more shapes and sizes. However, it can still replace several parts with one die casting. Diecast parts require less assembly operations, have less waste, and are able to be made in more complex shapes.

Cold Casting versus Plastic Injection

The cold cast polyresin product is a cheaper option than the injectionmold, so it enables shorter production runs. With the colder molding process, the product can be more detailed and contain more undercuts. The other advantage of polyresin over injection plastic is that with cold cast molds we are able to create things faster and with less variation. Injection molded parts on the other hand are stronger, more stable, heat resistant and have less variation than cold cast parts.

Advanced Machining

We make sure your supply chain is a “one stop shop” with quality products.

We have provided precision casting for products like car parts for 20 Years. We constantly improve to meet customer specifications and have one of the best metal machining processes in the world.

Our Advantage
  • Precision CNC equipments
  • Flexible manual machines
  • Capabilities for high volume & prototype

 We will introduce the advanded facility for you through the following several classifications.

How is a casting made? What can we do for you?

EMITECH CNC supplies all sorts of metal foundries with castings for construction machines and other large-scale machinery. They work closely with their partners from the very beginning to ensure a high-quality product.

We offer consulting services for casting, with a particular focus on the selection of processes and materials. Our consultations include simulation and 3D printing.

We can produce high-quality castings in a short amount of time. All we need is a sample to start production.

  • We can produce lightweight to very heavy castings.
  • We make it easy for customers to find the cast products they need.
  • We are one of the leading producers of castings in the industry. We can produce more if that’s what you need!
  • We manufacture and machine three shifts a day to avoid spending too much time building things up.
Advancing Customized Digital Model Metal 3D Printing service
Custom Precision Aluminum CNC Machining Motorcycle Parts

We make sure your supply chain is a “one stop shop” with quality products.

Machining Capacity

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High-Pressure Die Casting Facility

By using automation, you can make die casting more efficient.

Die Casting Machine-400 tons
Die Casting Machine-280 tons
Die Casting Machine-180 tons 
CNC Center-4 axis 
Numerical Control Machine 
Wire Cutting 
Vibration Grinding Machine
Ultrasonic Cleaner 

Metal Fabrication Facility

 Tube Cutting Machine 
 Sheet Cutting Machine
 Bending Machine 
 Grooving Machine
 Punching Machine 
 Laser Cutting Machine
 Spot Welding Machine
 Sand Blasting Room
 Welding Machine 
 Powder Coating Line 
Metal Fabrication Facility
Advanced Machining Facility

Advanced Machining Facility

CNC Machining Center
CNC Turning Machine
CNC Milling Machine
Conventional Turning Machine
Conventional Milling Machine 
Drilling Machine
Tapping Machine
Grinding Machine
Ultrasonic Cleaning Machine
Air Leakage Testing Device
Water Leakage Testing Device
Drying Machine

Wax Injection Machine 
Drying Line 
Dewaxing Kettle
Wax Treatment System
Melting Furnace
Tumbling Machine
Horizontal Steel Blasting Machine 
Vertical Steel Blasting Machine
Dust-Removal System

Investment Casting Facility
Quality Control Facility

 Testing Room
 Tensile Testing Machine
 Mirco-Scope and X-Ray Machine  
 Testing Fixture
 Altimeter 
 Overhead Project 
 Direct Reading Spectroscope
 Sclerometer

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